Digital packaging machinery not only provides greater throughput and greater equipment flexibility, but also adds many new features such as remote maintenance, integration with the company's ERP system, and evaluation of production data.
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Packaging machinery is moving towards digital direction
Only a few years ago, no one would have expected the rapid speed of packaging machinery to digital. As the speed of the electronic process is getting faster and faster, there is a need to increase the distribution box. However, when the number of cables required for the bus system can be greatly reduced, and the presence of a decentralized computer, it means that it is no longer necessary to increase the size of the distribution box. Today, stand-alone distribution boxes are no longer necessary in the packaging industry, and digital packaging machines take up less space than previous mechanical or electromechanical packaging machines.
Automation brings change to packaging
The automation era of the packaging industry began about 20 years ago when all-mechanical equipment was equipped with a programmable logic controller PLC for controlling the logic functions and the mechanical power shaft of the drive. However, the flexibility of this generation of automation equipment is not satisfactory. Consumer products, especially food, have shortened life cycles and diversified products, stimulating greater demand for equipment flexibility. In the second generation of automation equipment developed later, more and more functions were transferred from the mechanical power shaft to the electronic drive system, and the logic function was still controlled by the PLC system.
Control and drive technology has proven to be a key technology in the field of packaging machinery structures. Today, fully electronic third-generation machines have all the advantages of servo technology while setting new industry standards. Digital packaging machinery not only provides greater throughput and greater equipment flexibility, but also adds many new features such as remote maintenance, integration with the company's ERP system, and evaluation of production data.
The logic function originally performed by the PLC is losing its importance, and now it is dominated by the electronic motion function. As the flexibility requirements for equipment increase, the number of servo motors also increases. This means that physical and logical interfaces are no longer needed due to different programming languages ​​and systems. Since the mid-1990s, some companies have driven the trend of integrated motion control and logic control solutions in the field of packaging machinery.
Top loading equipment is becoming more and more popular in carton packaging. The flexible cartoner is loaded from above and is more flexible than the horizontal machine. The robotic arm can be equipped with different vacuum clamps to accommodate a wide range of products. This solution is also effective for composite packaging. For example, in medicine, blister packs, ampoules, vials, drug instructions and medicine spoons can be packaged with top loading equipment. In the confectionery field, top loading equipment is used to place a variety of different shapes of chocolate into deep dishes. The flexibility of top loading equipment operation is equally effective for larger packages. The machine can be adapted to different container shapes with only minor adjustments. This means that new product types can meet future requirements.