Application of compressed air degreasing and water removal filter in the pharmaceutical industry

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Compressed air is a major source of power in pharmaceutical production. As mentioned in the GMP, “the compressed air that is in direct contact with the drug is purified and meets the production requirements”. However, in actual production, the difficulty of compressed air purification is more, and the traditional compressed air purification mode is too cumbersome and the operation cost is high. Therefore, the new compressed air purification equipment with low energy consumption, strong applicability and simple use has become a research and development hot spot. In this regard, the engineering and technical personnel of Nanjing Ruishiji International Trade Co., Ltd. carried out joint research through in-depth pharmaceutical enterprises, and technically improved the 3in1 series multi-functional compressed air filter that has obtained international invention patents, so that the equipment was successfully Shandong. Pharmaceutical Glass Co., Ltd., China Pharmaceutical University and many other companies are used in laboratory applications and production. The recent reports on the use of these companies show that the filter has significant improvements in terms of energy consumption and ease of use.

Compressed air has become the second largest energy source in modern industry except electricity. The scale of compressed air as a source of energy in developed countries has doubled every five years. In the field of pharmaceutical production, it runs through processes such as fermentation, crystallization, drying, and filtration. In the production of antibiotics and other pharmaceuticals, the quality of compressed air is extremely high. It requires not only oil-free water in compressed air, but more importantly, it is dust-free and sterile. According to scientific statistics, the original 8 cubic meters of air under normal pressure is compressed into 1 cubic meter, which can form compressed air with a pressure of 0.8 MPa, and there will be 320 to 400 million compressed air in the 1 cubic meter of compressed air. Micron dust particles. In addition, the atmosphere will be brought into the air compressor's lubricating oil and mechanical wear debris during the process of being compressed. And the compressed air will be re-reduced into water droplets by a large amount of supersaturated water vapor. Moisture, dust, grease, etc. in the compressed air, if not cleaned up in time, will cause the gas pipeline to corrode and block, causing the pneumatic components to malfunction and the mechanical seals to wear out, which may cause immeasurable to the pharmaceutical manufacturers. loss. In addition, when compressed air is used as a carrier for oxygen or gas is provided by nitrogen gas, it is also caused by failure of biochemical culture and contamination of chemicals due to pollutants and bacteria introduced by oil, water and dust. Therefore, obtaining oil-free water, dust-free, and sterile compressed air is not an easy task for enterprises.

In order to obtain clean compressed air, some pharmaceutical manufacturers purchase “oil-free compressors” at a high price, and believe that this can solve the problem of purification of compressed air. However, among the impurities of compressed air, water, dust, bacteria, etc. account for more than 99%, and oil is only a small part, especially screw compressors. Therefore, water, dust, bacteria, etc. are the main body of removal. In addition, traditional air purification process equipment for mass production has many, large floor space, and high management and operation costs. Therefore, the fundamental solution is to enable the purification system to efficiently remove impurities in the air, and the filter medium has a long service life, and the entire system is safe and effective, and has high operability.

Compared with the traditional purification mode, the outstanding advantages of this 3in1 multi-functional compressed air filter are reflected in the conventional purification, oil-water separation, dehumidification, medium-efficiency filtration, precision filtration and so on. The process is aggregated in a single device to complete. Therefore, it has many advantages such as low investment, small floor space, energy saving, high efficiency, easy operation, and easy management.

1. Chemical Composition:sodium methylene bis-naphthalene sulfonate
Appearance: beige brown powder
Solubility: soluble in water of any hardness
PH value:  in 1% water solution, PH = 7-9
Performance: good diffusion and protective colloid, and no penetration and foaming .
Ion: anionic.
Stability:  resistance to acid, alkaline, hard water, salt.

Affinity:  have an affinity for protein and polyamide fibers, for cotton, hemp and other fibers no affinity.

Miscibility: may mix with anionic and non-ionizing surfactant simultaneously.

Dispersant N
2. Specifications indicators

Items

Indicators

Type

First Grade

Qualified

Appearance

Beige brown powder

Beige brown powder

Dispersancy (Standard substance) 

≥100%

≥95%

PH Value (1% water solution) 

7-9

7-9

Sodium sulfate content

≤3%

≤5%

Fineness (residuals of 60 mesh/screen) 

≤5%

≤5%

Calcium and magnesium ions, Ppm≤  

1000

4000

Impurities (non soluble in water)

0.05%

0.10%

 Dispersant N

3. Application
Printing and dyeing industry: mainly used for dyeing vat dyes suspension, leuco acid staining, dispersion and soluble vat dyes dyeing. Also be used for silk / wool interwoven fabric dyeing, the yarn is no color. Mainly used for industrial dye dispersion and diffusion of color lakes manufacturing additives.
Building materials industry: as early strength cement water reducing agent, the amount of 0.5-1% by cement after the shock has good dispersion effect, increasing the strength of cement. Diffused N of concrete tensile strength, impermeability, frost and compressive modulus of elasticity are improved, no corrosion of steel effect.
Pesticide industry: It can be widely used in wettable pesticides, with good dispersion and solubilization, can significantly improve the efficacy, dosage according to product requirements. Example: buprofezin, the amount of 3-5 %; thiophanate amount of 0.8-1.5 %, 0.8-1 % Kai Ling vegetables.
Electroplating industry: the color is added, crossing pigment dispersants N allows uniform dispersion can significantly improve the plating surface brightness, and the amount is usually 10% of the pigment.
Rubber industry: rubber (latex) of industrial production process, the dispersed substances such as sulfur accelerator, antioxidant zinc oxide fillers ( such as barium sulfate , calcium carbonate ), etc., added to the dry weight of a dispersing agent N2-4% , 10% dispersant solution prepared in advance , and along with the other components in a ball mill grinding , can improve the dispersion effect and shorten the milling time .
Packing: 25kg bags.
Storage: two years and must be upload and download lightly. 

Dispersant N

Dispersant N,Dispersant,Dispersing Agent Nno,Dispersing Agent

Shandong Tiancheng Chemical Co., Ltd. , https://www.akdchemical.nl