Overview of gate valves

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Overview of gate valves

The gate valve refers to a valve in which the closing member (gate) moves in the vertical direction of the center line of the passage. The gate valve can only be used for full opening and full closing in the pipeline, and cannot be adjusted and throttled. The gate valve is a kind of valve with a wide range of use. Generally, it is used for cutting devices with a diameter of DN ≥ 50mm. Sometimes the cutting device with a small diameter also uses a gate valve.

The gate has two sealing faces. The two sealing faces of the most common mode gate valves form a wedge shape. The wedge angle varies with the valve parameters, usually 50, and the medium temperature is not as high as 2°52. The gate of the wedge gate valve can be made into a whole, called a rigid gate; it can also be made into a gate that can produce a small amount of deformation to improve its processability and compensate for the deviation of the sealing surface angle during the machining process. The board is called a resilient shutter.

When the gate valve is closed, the sealing surface can be sealed only by the medium pressure, that is, the sealing surface of the ram is pressed against the valve seat on the other side by the medium pressure to ensure the sealing of the sealing surface, which is self-sealing. Most of the gate valves are forced to seal, that is, when the valve is closed, the external force is forced to press the gate to the valve seat to ensure the sealing of the sealing surface.

The gate of the gate valve moves linearly with the valve stem, which is called the lift gate valve (also called the open gate valve). Usually there is a trapezoidal thread on the lifting rod, and the rotary motion is changed into a linear motion by the nut at the top end of the valve and the guide groove on the valve body, that is, the operating torque is changed to the operating thrust.

When the valve is opened, when the lifting height of the gate is equal to 1:1 times the diameter of the valve, the passage of the fluid is completely unblocked, but this position cannot be monitored during operation. In actual use, the apex of the valve stem is used as a mark, that is, the position where the valve is opened, as its fully open position. In order to consider the temperature change, the lock phenomenon is usually turned on to the apex position, and then back to 1/2-1 turn as the position of the fully open valve. Therefore, the fully open position of the valve is determined by the position of the shutter (ie stroke).

Advantages of the gate valve:
(1) The fluid resistance is small because the internal medium passage of the gate valve body is straight-through, and the medium does not change its flow direction when flowing through the gate valve, so the fluid resistance is small.
(2) The opening and closing torque is small, and the opening and closing is less labor-saving. Because the direction of movement of the ram is perpendicular to the direction of flow of the medium when the gate valve is opened and closed, the opening and closing of the gate valve is less labor-saving than that of the shut-off valve.
(3) The flow direction of the medium is not restricted, no disturbance, no pressure reduction. The medium can flow through any direction on both sides of the gate valve, and can achieve the purpose of use. It is more suitable for use in pipelines where the flow direction of the medium may change.
(4) The length of the structure is short because the gate of the gate valve is vertically placed in the valve body, and the valve flap of the shut-off valve is horizontally placed in the valve body, so the structure length is shorter than the shut-off valve.
(5) Good sealing performance The sealing surface is less eroded when fully open.
(6) When fully open, the sealing surface is less affected by the working medium than the shut-off valve.
(7) The shape is relatively simple, the casting process is good, and the scope of application is wide.

Disadvantages of the gate valve:
(1) The sealing surface is easy to damage. When the two plates are in contact with the valve seat during opening and closing, there is relative friction between them, which is easy to damage, which affects the seal and the service life. It is difficult to repair.
(2) Long opening and closing time, high height Since the gate valve must be fully open or fully closed when opening and closing, the ram stroke is large, and the opening requires a certain space, the outer shape is high, and the space required for installation is large.
(3) Complex structure Gate valves generally have two sealing faces, which add some processing, grinding and maintenance. There are many difficult parts, making it difficult to manufacture and maintain, and the cost is higher than the shut-off valve.

The diameter of the gate valve shrinks:
If the diameter of the passage in a valve body is different (often the diameter of the valve seat is smaller than the diameter of the flange joint), it is called the diameter contraction.
The shrinkage of the diameter can reduce the size of the parts, reduce the force required for opening and closing, and expand the application range of the parts. But after the path is contracted. The fluid resistance loss increases.
In certain operating conditions in certain sectors (such as oil pipelines in the oil sector), valves with reduced diameter are not permitted. This aspect is to reduce the resistance loss of the pipeline, and on the other hand to avoid obstacles to the mechanical cleaning pipeline after the diameter shrinkage.